Keeping Ethanol Production Green
In an effort to reduce the world's dependence on fossil fuels, there has been a major push towards alternatives. Ethanol has been at the forefront of this movement because it reduces greenhouse gas emissions from automobiles...
Read About the SolutionStainless Steel RTOs for Ethanol Emissions and Odors
A 42 million gallon expansion at an ethanol production plant in Nebraska was certain to put the dry mill out of emission compliance for Hazardous Air Pollutants, Volatile Organic Compounds, carbon monoxide, nitrogen oxides, and particulate matter.
Read About the Solution
Renewable energy plants are expanding and being developed at a
significant rate in North America and throughout the world. In the
United States, the Clean Air Act for reformulated gasoline (RFG)
mandates a 2wt.% oxygen requirement, driving the demand for more
production. Ethanol is the most viable additive because it is a
clean-burning fuel produced from renewable, domestic biomass
sources. However, the production of these fuels can
result in unacceptable levels of volatile organic compounds (VOCs),
carbon monoxide (CO), nitrogen oxides (NOx), particulate matter
(PM) and hazardous air pollutants (HAPs), all regulated by
environmental agencies.
In most cases, production facilities in the United States are
permitted to operate as a 'minor source' status as long as the
total tonnage of key pollutants are below the 250 tons per
year limit. Operating restrictions, penalties and fines, as
well as community pressures are forcing many plants to strive for
the lowest possible emission levels, enabling future capacity
expansions.
Anguil's first experience with emission destruction for this
process stream came in 1984 in the baking industry and has expanded
today into corn-based and cellulosic ethanol processing
applications. Consultants, design / build firms and ethanol
producers have all trusted Anguil to provide an energy-efficient,
reliable solution to their air pollution control needs. We offer
two solutions for the ethanol industry:
- A Regenerative Thermal Oxidizer.
Advantages include 98-99% efficiency in destroying pollutants, 95%
thermal energy recovery insuring lower fuel usage & a fuel
injection system to further lower NOx.
- A Direct-Fired Thermal Oxidizer with
Waste Heat Boiler. Advantages are 99%+ destruction of VOCs, HAPs,
CO & organic particulate, steam generation for process use,
lower capital cost of plant and air emissions and an optional
turbine to produce power for electric motors or for distribution
throughout the plant.